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2016 RZR 1000 S roll cage build
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<blockquote data-quote="wayne86" data-source="post: 562797" data-attributes="member: 7897"><p>Took us almost a month to finish the rear bumper, the front bumper, getting the harnesses in, and installing the winch. We took the cage and bumpers to get powdercoated Monday. Hope to have it all bolted in next weekend and cleaned up for a ride.</p><p></p><p>Here's how it turned out with last bit of tube and metal work.</p><p><img src="https://scontent-ord1-1.xx.fbcdn.net/hphotos-xfa1/v/t1.0-9/12651190_10105921323896378_2156365088351307802_n.jpg?oh=deef265bd508cc8c6caae8f1a1650839&oe=573A8840" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p><img src="https://scontent-ord1-1.xx.fbcdn.net/hphotos-xat1/v/t1.0-9/12549110_10105921324440288_1726409533442509943_n.jpg?oh=72d241eb24666ec73fd08ae1938467b0&oe=57311F54" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p><img src="https://scontent-ord1-1.xx.fbcdn.net/hphotos-xat1/v/l/t1.0-9/12651154_10105921324824518_6359197514906745553_n.jpg?oh=8401c31d55456854f96d4d26c705d351&oe=573C8090" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>My wife wanted to weld a little since this will mainly be her rig.</p><p><img src="https://scontent-ord1-1.xx.fbcdn.net/hphotos-xtp1/v/t1.0-9/12647444_10105921326032098_1484059721445777046_n.jpg?oh=8abe89f7d6bc0c7121ed1a37a0531684&oe=572FAC67" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p>I started making templates for the aluminum panels. I have never done any fab work like this before and really enjoyed the process of finishing the roof up.</p><p><img src="https://scontent-ord1-1.xx.fbcdn.net/hphotos-xal1/v/t1.0-9/12631533_10105921326311538_5574047956662046967_n.jpg?oh=10c7e8dac37b6c0f0911da0c40e6113b&oe=573355B8" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p><img src="https://scontent-ord1-1.xx.fbcdn.net/hphotos-xap1/v/t1.0-9/12573917_10105921326660838_8421297940759158353_n.jpg?oh=6c0c1a5c41574e067ee7773b3d20bcce&oe=573920E8" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p><img src="https://scontent-ord1-1.xx.fbcdn.net/hphotos-xpt1/v/t1.0-9/12552980_10105921328217718_7048290226714602464_n.jpg?oh=10feaa38bb1730027965c1424b84a6da&oe=573162B9" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p><img src="https://scontent-ord1-1.xx.fbcdn.net/hphotos-xat1/v/t1.0-9/1382210_10105921329110928_3212951113413994993_n.jpg?oh=dc6d1de95d345dfe61868750967814d6&oe=572BD750" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p>We used the edge of the welding table and some square tube as a break to bend the 1/8" aluminum skins.</p><p><img src="https://scontent-ord1-1.xx.fbcdn.net/hphotos-xpa1/v/t1.0-9/12548931_10105921328552048_3754430592937041980_n.jpg?oh=7ece02aade19e1ac63e40f7ead754664&oe=572A1325" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p><p></p><p>I ordered these harness brackets from WOD. These should hold the PRP 5.3 harnesses in place and keep us tied down.</p><p><img src="https://scontent-ord1-1.xx.fbcdn.net/hphotos-xpf1/v/t1.0-9/12552745_10105921327159838_8573047559023443896_n.jpg?oh=905fa0284fae89f318631ffd86d12758&oe=573B4DF4" alt="" class="fr-fic fr-dii fr-draggable " style="" /></p></blockquote><p></p>
[QUOTE="wayne86, post: 562797, member: 7897"] Took us almost a month to finish the rear bumper, the front bumper, getting the harnesses in, and installing the winch. We took the cage and bumpers to get powdercoated Monday. Hope to have it all bolted in next weekend and cleaned up for a ride. Here's how it turned out with last bit of tube and metal work. [IMG]https://scontent-ord1-1.xx.fbcdn.net/hphotos-xfa1/v/t1.0-9/12651190_10105921323896378_2156365088351307802_n.jpg?oh=deef265bd508cc8c6caae8f1a1650839&oe=573A8840[/IMG] [IMG]https://scontent-ord1-1.xx.fbcdn.net/hphotos-xat1/v/t1.0-9/12549110_10105921324440288_1726409533442509943_n.jpg?oh=72d241eb24666ec73fd08ae1938467b0&oe=57311F54[/IMG] [IMG]https://scontent-ord1-1.xx.fbcdn.net/hphotos-xat1/v/l/t1.0-9/12651154_10105921324824518_6359197514906745553_n.jpg?oh=8401c31d55456854f96d4d26c705d351&oe=573C8090[/IMG] My wife wanted to weld a little since this will mainly be her rig. [IMG]https://scontent-ord1-1.xx.fbcdn.net/hphotos-xtp1/v/t1.0-9/12647444_10105921326032098_1484059721445777046_n.jpg?oh=8abe89f7d6bc0c7121ed1a37a0531684&oe=572FAC67[/IMG] I started making templates for the aluminum panels. I have never done any fab work like this before and really enjoyed the process of finishing the roof up. [IMG]https://scontent-ord1-1.xx.fbcdn.net/hphotos-xal1/v/t1.0-9/12631533_10105921326311538_5574047956662046967_n.jpg?oh=10c7e8dac37b6c0f0911da0c40e6113b&oe=573355B8[/IMG] [IMG]https://scontent-ord1-1.xx.fbcdn.net/hphotos-xap1/v/t1.0-9/12573917_10105921326660838_8421297940759158353_n.jpg?oh=6c0c1a5c41574e067ee7773b3d20bcce&oe=573920E8[/IMG] [IMG]https://scontent-ord1-1.xx.fbcdn.net/hphotos-xpt1/v/t1.0-9/12552980_10105921328217718_7048290226714602464_n.jpg?oh=10feaa38bb1730027965c1424b84a6da&oe=573162B9[/IMG] [IMG]https://scontent-ord1-1.xx.fbcdn.net/hphotos-xat1/v/t1.0-9/1382210_10105921329110928_3212951113413994993_n.jpg?oh=dc6d1de95d345dfe61868750967814d6&oe=572BD750[/IMG] We used the edge of the welding table and some square tube as a break to bend the 1/8" aluminum skins. [IMG]https://scontent-ord1-1.xx.fbcdn.net/hphotos-xpa1/v/t1.0-9/12548931_10105921328552048_3754430592937041980_n.jpg?oh=7ece02aade19e1ac63e40f7ead754664&oe=572A1325[/IMG] I ordered these harness brackets from WOD. These should hold the PRP 5.3 harnesses in place and keep us tied down. [IMG]https://scontent-ord1-1.xx.fbcdn.net/hphotos-xpf1/v/t1.0-9/12552745_10105921327159838_8573047559023443896_n.jpg?oh=905fa0284fae89f318631ffd86d12758&oe=573B4DF4[/IMG] [/QUOTE]
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