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New front end

GaryTJ

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Mar 28, 2006
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Starting a new project. Going to replace the ft axle and trying to do a step by step how I did it for those with an interest.

86 Ford hp dana 60 axle, shorten it to 62" WMS, new ARB, Gears, Axles(Bobby Long CV's), 1/2 ton ford rotors with chev 3/4 brakes, chev 1 ton TRE's, and mount to my existing 3 link front suspension and reinstall the ram assist.

Just starting out, but what I have done so far...

old axle.
View attachment 17451

stripped down.
View attachment 17450

Ford rotors. I have to machine out the center hole to fit the 60 hubs.
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The only machined inner surface is the one I need to machine, so I have to make another to be able to chuck them true.
View attachment 17452

Then I can machine the center out.
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Next machine the hubs down to 4.5" backside diameter and 4.25 outside diameter to fit into 15" wheels and run the ford rotors.

View attachment 17455

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and a box of parts waiting for install. I still need the ARB and will be lookin for one this weekend at the swapmeet.

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Will continue after this weekend.
 

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Quality chatter. But hey, If it works run with it....

I was gonna say somethin.....but I ain't mean like you:flipoff:
HAHA.....maybe neck that bar down a smidge on the tool post and GET SOME!!:redneck:
 
Thats kick ass man. but damn you just kinda kicked me in the nuts with my new 44. I was all excited about having it, now I'm just :booo:
 
I was gonna say somethin.....but I ain't mean like you:flipoff:
HAHA.....maybe neck that bar down a smidge on the tool post and GET SOME!!:redneck:

Im not mean, Im an a**hole.

Really, Ya gotta give him props. I woulda done the same thing if i was in his shoes.
 
I was gonna say somethin.....but I ain't mean like you:flipoff:
HAHA.....maybe neck that bar down a smidge on the tool post and GET SOME!!:redneck:

Im not mean, Im an a**hole.

Really, Ya gotta give him props. I woulda done the same thing if i was in his shoes.

you guy's are jerkfaces, I was like hell yes, that's some backyard ****, the rough finish is nothing that a little emery cloth won't fix.:redneck:
 
you guy's are jerkfaces, I was like hell yes, that's some backyard ****, the rough finish is nothing that a little emery cloth won't fix.:redneck:


I was thinking the chatter gives it kinda cool look..

Its by time gary :awesomework:
 
Why can't I see the pictures?
This project sounds really cool,
but this thread makes little sense without visuals.
 
Why can't I see the pictures?
This project sounds really cool,
but this thread makes little sense without visuals.

click

click---ops click :redneck:

Kinda like watching a -----ummmm--never mind :redneck:

Probably, but the emery cloth will give the swirl effect that most definitely "get's the bitches"

Yes it would---don't know about the bitchs part
 
I actually was trying to devise a way to use a brake lathe at work to machine out the centers of some Chevy rotors for my rear disc swap when I was working at a repair shop. I never did though. Got the brakes working pretty damn good after I swapped the front end around and used the bigger calipers and stuck a proportioning valve in there.

One of these days Ill get the rear disc done after I get tired of cleaning the mud out. But, then again, you have to actually WHEEL to get them dirty in the first place, haha.

Nice work man, looks like a ton of fun. Im always excited when I get some new parts, a pile like that would probably keep me in a good mood for a long time, haha.

~T.J.
 
Nothing wrong with back yard machine work. Shiiiiiiit I would have mounted it on a front axle then put the rig in gear.............Go to town with a die grinder.:redneck:
 
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