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The Dirt Squirrel v. 2.0 -- Even Dirtier
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<blockquote data-quote="the_white_shadow" data-source="post: 604522" data-attributes="member: 10112"><p>The time has come to build something new. The previous version was built up in the usual Toyota way; 4.3L/th350/4.7s/yota axles/37s. After 4 years and a few axle shafts later my right foot won the battle and I swapped in tons, then 44s, then LS power, then links, then Atlas, then 43s. Now that I have all of this I find myself doing stupider and stupider stuff. I have a cage but i dont feel safe enough. That brings us to what I have planned with version 2.0. </p><p></p><p>Full new chassis w/ tube everywhere, ie., interior cage, bed cage, engine cage, subframe, etc. I am using another '82 first gen cab and bed because first gens are the best. My plan is to make the cab easy to remove for when its raisin'd to ****.</p><p></p><p>Specs will be as follows. Im using all the parts from the last build with the exception of a few surprises down the road.</p><p></p><p>Specs:</p><p>1982 Toyota 2wd cab/bed/fenders/etc (keeping windshield for sure)</p><p>2x3x.188 tube frame with 2x2x.188 subframe lower</p><p>Cage work will all be 1.75x.120 DOM</p><p></p><p>Drivetrain:</p><p>Engine: '05 LQ4 w/ TBSS intake, 42lb marine injectors, 92mm Nick Williams TB, headers, PSC p-pump, Team208Motorsports tuned to 425hp/425/tq</p><p>Transmission: Stock 4l60e with a fat cooler</p><p>Transfer Case: Atlas 2-Spd 4.3</p><p></p><p>Axles:</p><p>Front: Chevy D60 w/ Reid knuckles and bronze bushings, 5.13s, welded, flanges, RCV shafts, PSC DE 2.75"x8 ram</p><p>Rear: Chevy Van 14B, 5.13s, Spool</p><p></p><p>Suspension: 4-link front and rear w/ 16" coilovers and bumps, 2.25"x.3875" DOM lower links, 1.25" RuffStuff heims everywhere</p><p></p><p>Wheels/Tires: 17" Racelines and 43" SX stickies</p><p></p><p>Interior: Winters shifter, PRP daily driver seats, 12Voltguy panel, Tablet gauges, some decent tunes</p><p></p><p>Im sure some of you have been following along with my other thread, but of not, here is what I am robbing all the parts off of. </p><p></p><p>Its going to be tough to cut it up but its had a good run.</p><p>First edition out the gate:</p><p><a href="http://s818.photobucket.com/user/aletz12485/media/flexing20009.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/flexing20009.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Current. Im sure some have seen pics of it:</p><p><a href="http://s818.photobucket.com/user/aletz12485/media/2016%20Razorback%20Ramble%20-%20Hot%20Springs/Alex%20RTI_zpsndi1mt1l.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/2016%20Razorback%20Ramble%20-%20Hot%20Springs/Alex%20RTI_zpsndi1mt1l.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p><a href="http://s818.photobucket.com/user/aletz12485/media/2016%20Lone%20Star%20Toyota%20Jamboree%20-%20BMRA%20-%20Gilmer/20160513_161738_zpsvs4hgd3v.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/2016%20Lone%20Star%20Toyota%20Jamboree%20-%20BMRA%20-%20Gilmer/20160513_161738_zpsvs4hgd3v.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Now onto the new. This is my first shot at a full custom frame and chassis. After doing some reading and checking out some of the awesome here and in Gen4x4, i figured i'd give it a shot. I plan on giving my dimensions for everything.</p><p></p><p>The start of the main frame rails. The front rise is 4" more than what I had. I hope this will give me more up travel. Shooting for 6-7" up, 9-10" down. Previous was about 3-4" due to engine being in the way.</p><p><a href="http://s818.photobucket.com/user/aletz12485/media/20160702_141952_zps8klb6oz7.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/20160702_141952_zps8klb6oz7.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Some crossmembers (the rear two are temporary). My frame rails are 28" wide to accommodate for when the Atlas is clocked near flat.</p><p><a href="http://s818.photobucket.com/user/aletz12485/media/20160702_141952_zps8klb6oz7.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/20160702_141952_zps8klb6oz7.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p><a href="http://s818.photobucket.com/user/aletz12485/media/20160702_151500_zpsqapx8aid.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/20160702_151500_zpsqapx8aid.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Flipped it over for the start of the subframe. Im shooting for a 117-120" wheelbase and low as possible without dragging belly everywhere. The subframe is 9" from the bottom of the frame rails to the top of the lower 2x2 square tube. I used some .188 tube i had laying around as well. </p><p></p><p>First location was too far back. I have since moved the body up and down and moved it up about 10". Plan is to use my existing links, as they were pretty pricey. </p><p><a href="http://s818.photobucket.com/user/aletz12485/media/20160703_125022_zpspmnsfjnk.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/20160703_125022_zpspmnsfjnk.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p><a href="http://s818.photobucket.com/user/aletz12485/media/20160703_143150_zpsylkw9hvz.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/20160703_143150_zpsylkw9hvz.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Donor '82 that I picked up for $400. Keeping sheet metal only and selling/scrapping the rest. Pretty clean except for some rot in the cab floors. </p><p><a href="http://s818.photobucket.com/user/aletz12485/media/IMG_20160409_142535_zpse9p8hmrn.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/IMG_20160409_142535_zpse9p8hmrn.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Well that took care of the rust. Cut out the floor and most of the firewall.</p><p><a href="http://s818.photobucket.com/user/aletz12485/media/20160704_164405_zpsosenbdiq.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/20160704_164405_zpsosenbdiq.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p></p><p>Leveled as close as possible (this isnt a race car...yet :evil::</p><p><a href="http://s818.photobucket.com/user/aletz12485/media/20160703_143140_zpszqgoyo2n.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/20160703_143140_zpszqgoyo2n.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>First try at setting it on the frame. Set another 60 I have up front that I plan on rebuilding and swapping all the other goodies I have, since i plan on switching over to a 4-link. Using an artec truss and ram mount to match the rear.</p><p><a href="http://s818.photobucket.com/user/aletz12485/media/20160704_184445_zps9ralhguy.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/20160704_184445_zps9ralhguy.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Here I moved the cab forward, which made me move the subframe forward as well.</p><p><a href="http://s818.photobucket.com/user/aletz12485/media/20160708_184137_zpssuwfdba7.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/20160708_184137_zpssuwfdba7.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Subframe and axle moved up. Its past full bump. Will have to move down some once I get the truss on there. Started on my lower link placement as well. </p><p><a href="http://s818.photobucket.com/user/aletz12485/media/20160710_181112_zpsp7q634cs.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/20160710_181112_zpsp7q634cs.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>Putting the fender on shows how low it will be at bump. I will be doing an aggressive dove front and rear. Still keeping the fenders, bedsides, tailgate, hood, grille, etc. Want it to look similar to the old, but much more streamlined. </p><p><a href="http://s818.photobucket.com/user/aletz12485/media/20160710_185551_zpsrts4cr40.jpg.html" target="_blank"><img src="http://i818.photobucket.com/albums/zz104/aletz12485/20160710_185551_zpsrts4cr40.jpg" alt="" class="fr-fic fr-dii fr-draggable " style="" /></a></p><p></p><p>A few design thoughts I am having:</p><p>-Engine will be set back in the cab and down low to clear everything. </p><p>-I may chop off some of the lower subframe since I have 3" of frame rail to play with. Goal is to have a flat floor with small trans hump.</p><p>-Shooting for as much headroom as possible with the interior cage.</p><p>-Possibly a rear radiator like previous, but may try and squeeze something up front. </p><p>-Upgrading to a LII tank setup and internal plumbing to have the feed draw from the bottom of the tank.</p><p>-Profit? </p><p></p><p>I hope to have this thing back on the trail by the Katemcy Rocks K2 opening weekend in February, with it moving on its own in December for the annual WFW / Toys for Tots drive.</p></blockquote><p></p>
[QUOTE="the_white_shadow, post: 604522, member: 10112"] The time has come to build something new. The previous version was built up in the usual Toyota way; 4.3L/th350/4.7s/yota axles/37s. After 4 years and a few axle shafts later my right foot won the battle and I swapped in tons, then 44s, then LS power, then links, then Atlas, then 43s. Now that I have all of this I find myself doing stupider and stupider stuff. I have a cage but i dont feel safe enough. That brings us to what I have planned with version 2.0. Full new chassis w/ tube everywhere, ie., interior cage, bed cage, engine cage, subframe, etc. I am using another '82 first gen cab and bed because first gens are the best. My plan is to make the cab easy to remove for when its raisin'd to ****. Specs will be as follows. Im using all the parts from the last build with the exception of a few surprises down the road. Specs: 1982 Toyota 2wd cab/bed/fenders/etc (keeping windshield for sure) 2x3x.188 tube frame with 2x2x.188 subframe lower Cage work will all be 1.75x.120 DOM Drivetrain: Engine: '05 LQ4 w/ TBSS intake, 42lb marine injectors, 92mm Nick Williams TB, headers, PSC p-pump, Team208Motorsports tuned to 425hp/425/tq Transmission: Stock 4l60e with a fat cooler Transfer Case: Atlas 2-Spd 4.3 Axles: Front: Chevy D60 w/ Reid knuckles and bronze bushings, 5.13s, welded, flanges, RCV shafts, PSC DE 2.75"x8 ram Rear: Chevy Van 14B, 5.13s, Spool Suspension: 4-link front and rear w/ 16" coilovers and bumps, 2.25"x.3875" DOM lower links, 1.25" RuffStuff heims everywhere Wheels/Tires: 17" Racelines and 43" SX stickies Interior: Winters shifter, PRP daily driver seats, 12Voltguy panel, Tablet gauges, some decent tunes Im sure some of you have been following along with my other thread, but of not, here is what I am robbing all the parts off of. Its going to be tough to cut it up but its had a good run. First edition out the gate: [URL=http://s818.photobucket.com/user/aletz12485/media/flexing20009.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/flexing20009.jpg[/IMG][/URL] Current. Im sure some have seen pics of it: [URL=http://s818.photobucket.com/user/aletz12485/media/2016%20Razorback%20Ramble%20-%20Hot%20Springs/Alex%20RTI_zpsndi1mt1l.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/2016%20Razorback%20Ramble%20-%20Hot%20Springs/Alex%20RTI_zpsndi1mt1l.jpg[/IMG][/URL] [URL=http://s818.photobucket.com/user/aletz12485/media/2016%20Lone%20Star%20Toyota%20Jamboree%20-%20BMRA%20-%20Gilmer/20160513_161738_zpsvs4hgd3v.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/2016%20Lone%20Star%20Toyota%20Jamboree%20-%20BMRA%20-%20Gilmer/20160513_161738_zpsvs4hgd3v.jpg[/IMG][/URL] Now onto the new. This is my first shot at a full custom frame and chassis. After doing some reading and checking out some of the awesome here and in Gen4x4, i figured i'd give it a shot. I plan on giving my dimensions for everything. The start of the main frame rails. The front rise is 4" more than what I had. I hope this will give me more up travel. Shooting for 6-7" up, 9-10" down. Previous was about 3-4" due to engine being in the way. [URL=http://s818.photobucket.com/user/aletz12485/media/20160702_141952_zps8klb6oz7.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/20160702_141952_zps8klb6oz7.jpg[/IMG][/URL] Some crossmembers (the rear two are temporary). My frame rails are 28" wide to accommodate for when the Atlas is clocked near flat. [URL=http://s818.photobucket.com/user/aletz12485/media/20160702_141952_zps8klb6oz7.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/20160702_141952_zps8klb6oz7.jpg[/IMG][/URL] [URL=http://s818.photobucket.com/user/aletz12485/media/20160702_151500_zpsqapx8aid.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/20160702_151500_zpsqapx8aid.jpg[/IMG][/URL] Flipped it over for the start of the subframe. Im shooting for a 117-120" wheelbase and low as possible without dragging belly everywhere. The subframe is 9" from the bottom of the frame rails to the top of the lower 2x2 square tube. I used some .188 tube i had laying around as well. First location was too far back. I have since moved the body up and down and moved it up about 10". Plan is to use my existing links, as they were pretty pricey. [URL=http://s818.photobucket.com/user/aletz12485/media/20160703_125022_zpspmnsfjnk.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/20160703_125022_zpspmnsfjnk.jpg[/IMG][/URL] [URL=http://s818.photobucket.com/user/aletz12485/media/20160703_143150_zpsylkw9hvz.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/20160703_143150_zpsylkw9hvz.jpg[/IMG][/URL] Donor '82 that I picked up for $400. Keeping sheet metal only and selling/scrapping the rest. Pretty clean except for some rot in the cab floors. [URL=http://s818.photobucket.com/user/aletz12485/media/IMG_20160409_142535_zpse9p8hmrn.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/IMG_20160409_142535_zpse9p8hmrn.jpg[/IMG][/URL] Well that took care of the rust. Cut out the floor and most of the firewall. [URL=http://s818.photobucket.com/user/aletz12485/media/20160704_164405_zpsosenbdiq.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/20160704_164405_zpsosenbdiq.jpg[/IMG][/URL] Leveled as close as possible (this isnt a race car...yet :evil:: [URL=http://s818.photobucket.com/user/aletz12485/media/20160703_143140_zpszqgoyo2n.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/20160703_143140_zpszqgoyo2n.jpg[/IMG][/URL] First try at setting it on the frame. Set another 60 I have up front that I plan on rebuilding and swapping all the other goodies I have, since i plan on switching over to a 4-link. Using an artec truss and ram mount to match the rear. [URL=http://s818.photobucket.com/user/aletz12485/media/20160704_184445_zps9ralhguy.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/20160704_184445_zps9ralhguy.jpg[/IMG][/URL] Here I moved the cab forward, which made me move the subframe forward as well. [URL=http://s818.photobucket.com/user/aletz12485/media/20160708_184137_zpssuwfdba7.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/20160708_184137_zpssuwfdba7.jpg[/IMG][/URL] Subframe and axle moved up. Its past full bump. Will have to move down some once I get the truss on there. Started on my lower link placement as well. [URL=http://s818.photobucket.com/user/aletz12485/media/20160710_181112_zpsp7q634cs.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/20160710_181112_zpsp7q634cs.jpg[/IMG][/URL] Putting the fender on shows how low it will be at bump. I will be doing an aggressive dove front and rear. Still keeping the fenders, bedsides, tailgate, hood, grille, etc. Want it to look similar to the old, but much more streamlined. [URL=http://s818.photobucket.com/user/aletz12485/media/20160710_185551_zpsrts4cr40.jpg.html][IMG]http://i818.photobucket.com/albums/zz104/aletz12485/20160710_185551_zpsrts4cr40.jpg[/IMG][/URL] A few design thoughts I am having: -Engine will be set back in the cab and down low to clear everything. -I may chop off some of the lower subframe since I have 3" of frame rail to play with. Goal is to have a flat floor with small trans hump. -Shooting for as much headroom as possible with the interior cage. -Possibly a rear radiator like previous, but may try and squeeze something up front. -Upgrading to a LII tank setup and internal plumbing to have the feed draw from the bottom of the tank. -Profit? I hope to have this thing back on the trail by the Katemcy Rocks K2 opening weekend in February, with it moving on its own in December for the annual WFW / Toys for Tots drive. [/QUOTE]
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