Finally....Da new rig..

[84Toyota4x4]

Man that thing looks killer! Love the buggies people have been building with all the style. Wish I could afford one, haha

~T.J.

 

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Man that thing looks killer! Love the buggies people have been building with all the style. Wish I could afford one, haha

~T.J.

Thanks TJ--its just a progressive step and determination will get ya there :awesomework:

 

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So I got what I needed done to start the tear down and finish the needed stuff before paint. Got everything pulled off except the 2 big items.

 

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Things were certainly tighter coming out then when I put them in but everything cleared nicely so I was pretty happy about that. One thing I really tried to pay attention to was the serviceability factor.

 

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There it is all bare....

 

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So I had one portion of the pcm mount made but I could not make the other portion until I knew how much room was needed to pull the motor out. I took some measurements and while the motor was coming out I was able to determine how the other portion could be made. So I got that all done...

 

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So another thing that needed to be finished was the motor skid and I had an idea how I was going to do the rear mount. Since the front unbolts the rear I made was a simple slide in. Will it work once it gets whacked a few good times? I dunno but I thought it was a cool idea to try. Its also under a bit of pressure to keep it from rattling granted I think the body panels will make a bit more racket than the skid ever can.

 

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So that only left one thing to be done. Finish welding up a few spots on the belly and do the rub bars on the bottom and side of the chassis. 6 times back and forth and got it all finished up.

 

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Was a good way to spend 5 hours knocking off dingle berries and any surface rust that had formed. But it was now fully prepped and ready!

 

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Got it all primed up and then painted.

Painting this type of thing was probably the hardest thing I have ever painted and if I was to do this every day--I would go mad!!!!

 

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Next onto the diffs. I got the rear all cleaned up and painted....

 

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I also got about 90% of all the misc stuff painted and hung from the rafters....

 

[Zoediak]

Looking great Crash!!!
I have been following along and you really made short work of this project!

 

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Looking great Crash!!!
I have been following along and you really made short work of this project!

Thanks its been a good challenge and heck of allot of work :redneck:

 

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So I got the tie rods on and got the ram de-stroked and brake lines are made up...

 

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Got the front all stripped and cleaned and painted up. Been many years since these diffs have seen a fresh coat of paint...

 

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When both your shops are full and you have lots of property ya find a spot to hang and paint parts,lol...

 

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Was time to get the tranny/t-case finalized and ready. Separated them to not only made it easier to work with but I had not sealed the one side of the adapter. Pulled the pan so I could make a bung plate for the 2 sensors(temp gauge and fan control) I needed in the pan. I originally planned on them on the back side of the pan but didn't realize there was not enough depth due to the valve body. So I opted for my second choice. I also used pan sealant we use on the newer dodge's with no pan gasket...

 

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So I decided to try this VHT exhaust paint that has to be backed on. I am glad my wife loves me--the smell actually want that bad... So the headers are done and had my oven been bigger I would have tried to make my y-pipe fit...

 

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So the assembly has officially began. Got the motor in and the rear links cleaned and rear housing in...

 

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So when I got the motor I thought it would be a good idea to replace the flex plate so I ordered one and threw it on when I originally put the motor/trans in the car. When I went to bolt the converter up it felt like the converter had to move too far to reach the flex plate. So before I slap the tranny back in I figured I would check it and glad I did. The new flex plate certainly wasn't 100% correct and threw the old one back in since there isn't anything wrong with it.

 

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So I got the front end fully assembled and under the rig and the tranny/t-case in.

 

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I got the headers mounted along with the Y-pipe. My first attempt to make the stock dipstick tube fit with the headers failed so I ordered a replacement and was able to make this one fit to a tee thanks to my prior mistakes,lol.. Once the y-pipe was in I was able to get the motor skid in and it went in far better than I was expecting.....

 

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I got the main power feed and brake lines ran. Only thing left on the driver side to run is the arb line.

 

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I swapped the oil filter for the shorter version. In the a/c delco line the pf52 is what the motor calls for but the pf47 is the shorter version and will work just fine.

 

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Got the front winch and p/s cooler installed....

 

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This took a bit of time to pull the fuel lines off the cradle and get it painted and then got the tranny and fuel lines/pump back into the rig. Ya know how it is when ya build something complex and remove it and back in and happy with how it fit right back into its proper spot..

 

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So I am going to concentrate on getting the back of the car done. Started by getting all the big parts in (batteries,trans cooler and winch) and then onto getting the rear wiring harness built and ran forward.

 

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I got the rear arb line and vent hose ran. I always leave extra line at the diffs in case of a needed repair.

 

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Harness going forward...